MORE HOURS. HIGHER PRODUCTIVITY. LOWER COST.

Cat® engine parts are built tough to provide maximum durability and extended life and many are designed for multiple lives. By properly maintaining lower-level parts, you can help prevent more severe and expensive damage to higher-level engine parts and components, which directly impact your productivity and operating costs. Acting early on repair indicators found through historical data, inspections, condition monitoring alerts, S·O·S fluid analysis results, and more is key to keeping you up and running.

1
LEVEL ONE REPAIR
Repair fast wear, non reusable parts before failure.
2
LEVEL TWO REPAIR
Repair fast wear, non reusable parts before failure. Inspect and repair critical, slow wear parts before failure.
3
LEVEL THREE REPAIR
Repair fast-wearing parts quickly, handle slow wear ahead of time, and fully restore using CAT components for 100% life extension.
4
LEVEL FOUR REPAIR
Restores component life to 100% and performs like new.
5
LEVEL FIVE REPAIR
Benefit from a CAT new component with the latest engineering updates with a complete component replacement.

Every engine experiences wear as the result of three things - contact, pressure and relative motion, but Caterpillar components are engineered for reuse. This advantage ensures the right repair is performed at the right time in the lifecycle, giving you control to plan and schedule your repairs.

The amount of wear will result in the number of repair options are available. If repairs are planned and aligned to wear, a repair can be performed to extend life. Once there is major wear and blowby the only options are Dealer Rebuild, Reman or New.

INDICATORS

Regular maintenance intervals and proper inspections are critical to predicting the right time for a repair. Planned indicators help identify a window for before-failure repairs. Problem indicators help you fine tune the timing and type of repair. There are both visual and non-visual problem indicators that may be causing a loss in productivity and resulting in a higher cost.


PLANNED INDICATORS

SOS

MACHINE SMUs

SERVICE HISTORY

ENGINE HOURS

FUEL CONSUMED

INCREASED OIL CONSUMPTION

INSPECTION


PROBLEM INDICATORS

DRAMATIC FUEL CONSUMPTION INCREASE

UNUSUAL NOISES

VIBRATION

OVERHEATING

INCREASED OIL CONSUMPTION

LEAKS

BURNING OIL / SMOKE

DEBRIS IN FILTER

LACK OF POWER

HESITATION

HARD STARTING

LEARN MORE ABOUT ENGINE REPAIR OPTIONS

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